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Step #5: Lapping the back faces on the Steady Rest frame

Rinse and repeat for the back using a feeler gauge to keep testing that you are staying absolutely parallel to the front face. Of course, you can also use a mill to do the same now that you have a good flat front surface to set face down. As with the front, just take off enough to get to a smooth surface. I've designed it so that the front to back thickness is not critical (but parallel is key).

You'll notice I added two brass strips to the saddle surface of the bottom of the frame. You can choose not to but I've just carefully lapped a 15 inch lathe bed that took hours and hours and I want a softer metal touching it wherever I can. There's plenty of material on the raw part to tune the center height to fit any of the WW style lathes.
Back of top and bottom frames lapped

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Step #1: Imagining the WW lathe Steady rest

After weeks of creating temporary solutions for holding longer pieces of stock and after an equal number of weeks searching online for a micro-adjustable steady rest (ebay included), I came to the conclusion that the vast majority of what was available for my beautiful little WW lathe were steady rests with much more basic functionality. Additionally, the vintage steady rests were regularly selling for astronomical numbers on Ebay. I resolved to design exactly what I wanted and make it! (Below is the completed result of what began as this wish to have something better than what was available). It is now working so well, I decided to do more than post the fun of making it. I'll be offering the main parts as a kit for anyone who is interested and I'll do my best in this blog to detail all the specific process insights I learned while making this wonderful tool .
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Step #2: Designing and Modeling the Steady Rest

I have a lot of experience in going from concept to prototype as I am inventor with an industrial design degree and am fully trained in drafting and modeling my designs in a 3D program, and have had many of them rapid prototyped using today's cutting edge services available online.
I had also been experimenting with making parts from bronze infused stainless steel from shapeways rapid prototyping service and had been extremely impressed with how detailed, dimensionally accurate and functionally strong the parts made from this material and process were.

Diving in, I developed a micro-adjuster system that was low profile and could be adjusted with finger pressure yet lock down rock solid once dialed in. I also wanted the steady rest to pivot open like on the big boy lathes for the ability to perform multiple machining operations on a part and replace it into the lathe with extreme accuracy. It's also great for multiple parts in small runs.

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